Our client is a Nut Milk manufacturer with a conveyor line that can handle up to four packages per minute. The line carries two diﬀerent products that need to be sorted onto separate pallets in a compact way, with labels visible. Each package weighs 12 kg. The line produces 500 boxes (or 6 tons of product) per hour.
For health and safety reasons, a worker can only handle up to 1.5 tons per hour. This means that at least four physically strong people are needed in the pallet packing area.
The company aims to automate this process to avoid manual labor, decrease worker exhaustion, and reduce the risk of injuries. They want a speedy implementation that doesn’t need a highly skilled IT professional for installation and upgrades.
To respond to this challenge, the Nut Milk producer needs to enhance eﬃciency, safety, and productivity. That’s why our Smart All-in-One Cobot-Based Solution for palletizing is the perfect answer. This solution automates the process, reducing manual labor and increasing productivity, while ensuring worker safety.
Under the brand name TeamRobotics®, TechnoRobotics LTD oﬀers the Nut Milk producer a Smart ‘All-in-One’ Solution for Palletizing. Our comprehensive package includes cobot-based products, service delivery plans, and pricing policies tailored to meet varying customer requirements and budget constraints. With our tiered package structure, we ensure a perfect ﬁt for the Nut Milk needs in an eﬃcient and cost-eﬀective manner.
Our solution is SIMPLE. It’s a ready-to-install “box” that comes pre-fitted with a cobot, electronics, pneumatics, and software.
To respond to the customer’s request, we oﬀer the solution that requires no programming skills at all, replacing manual input with a comprehensive computer. . Just input the parameters of your production process, such as box weight, dimensions, conveyor capacity, and shop ﬂoor layout, Our AI-powered solution will then calculate the most efficient production process scheme down to the minutest details.
Once the customer approves the computer simulation, the cobot’s actions are set, exemplifying a true cyber-physical system in operation.
It takes up to 5 days to train the operator and integrate the solution to the manufacturing environment.
Our Smart All-in-One Solution for Palletizing is not just about improving eﬃciency, it’s about creating a safer, more inclusive, and equitable work environment for everyone.
Our solution is not just straightforward to use but also highly EFFICIENT. We have designed the system so that one cobot replaces the work of 4 employees in a single shift, and up to 8 employees over two shifts. This has led to a signiﬁcant increase in productivity.
Our system is also capable of sorting two diﬀerent products onto separate pallets in the most compact manner possible, while ensuring the labels are always visible.
Absolutely, by automating strenuous and repetitive tasks such as palletizing, we are able to improve productivity while also enhancing worker safety. This shift in labor allows workers to move into higher-skilled roles that are less physically demanding, opening up new opportunities to a more diverse range of people, including women, promoting gender equality in the workplace.
4 workers / 1 line = 4 operations
1 operator/1 cobot/ 1 line = 4 operations
1 operator/2 cobots/ 4 lines=16 operations
TeamRobotics® Smart ‘All-in-One’ Solution for Palletizing can manage multiple conveyors (up to four) simultaneously and adapt to the customer’s existing setup. With these advancements, the customer is able to reduce labor costs, improve safety, and maintain high levels of productivity. Based on the pilot’s results, the Nut Milk producer will consider expanding the use of this cobotic solution to more conveyor lines.
We’ve priced our palletizing solution competitively.
The total cost of ownership, encompassing the initial purchase price, installation, and training, starts at 72,000 euros for the C10 model. Please note, the final cost may vary depending on the specific configuration chosen to best fit your needs.
Plus, given its ability to service multiple stations simultaneously and operate round-the-clock, you can expect a payback period as short as 12-16 months or even less.
Do you have any questions?
Contact us, and we will provide to you all the information.
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