Atlant, a manufacturer of brackets and other metal products, employs around 40 people and produces 700 tonnes of various metal structures every month. Recently, the company faced a serious problem. A large batch of brackets failed quality control due to welder errors, and the time required to correct these errors exceeded the deadlines speciﬁed in the contract.
The owner had been contemplating the idea of robotization for an extended period, diligently investigating various alternatives. However, a deﬁnitive decision was elusive without a compelling catalyst. The sudden crisis served as the much-needed stimulus, propelling him into decisive action regarding the implementation of robotics.
Instead of risking losing an important client or violating the terms of the contract, the company owner decided to accelerate the implementation of the “All-in-One” Solution for Welding.
Anton, the factory owner, is convinced of the proﬁtability of robotics. With an air of excitement, he says:
One cobotic solution is worth the same as four welders and outshines them all when it comes to the quality of welding.
Beyond productivity and quality, the introduction of robotic solutions makes jobs more skilled and safer, unveiling new possibilities. Indeed, it’s a step towards gender equality in the industry. In the past, it was rare to see a female welder on the factory ﬂoor. Today, they can become operators of robotic welding solutions, bringing their keen attention to detail to ensure top-notch quality.
4 welders = 4 operations
1 operator / 1 cobot = 4 operations
1 operator / 1 cobot
3 welding stations
2 zones=24 operations
‘All-in-One’ welding solution allows for the installation of up to three welding stations, each potentially working on diﬀerent parts or stages of the process. This multi-station approach enhances productivity by allowing simultaneous operations, reducing the time taken for a single part’s completion. It features a dual-zone conﬁguration, a signiﬁcant upgrade from traditional single-zone setups. While the cobot is actively welding in one zone, the operator can simultaneously remove completed parts and set up new workpieces in the second zone.
Moreover, the solution’s compatibility with various types of welding, including laser welding, reduces the need for multiple specialized machines. This capability makes it possible to weld very thin non-ferrous metal parts, which would be challenging with manual welding. As a result, the automated welding is of much higher quality than manual welding.
We’ve priced our welding solution competitively.
The total cost of ownership, encompassing the initial purchase price, installation, and training, starts at 64,000 euros for the C10 laser welding model. Please note, the final cost may vary depending on the specific configuration chosen to best fit your needs.
Plus, given its ability to service multiple stations simultaneously and operate round-the-clock, you can expect a payback period as short as 12-16 months or even less.
Do you have any questions?
Contact us, and we will provide to you all the information.
Nous serons heureux de vous fournir des supports de présentation ou d’organiser une présentation sur site dans votre entreprise.
Laissez une demande, et nous vous contacterons dans les 24 heures.
Avez-vous des questions ?
Contactez-nous, et nous vous fournirons toutes les informations nécessaires.
Chętnie dostarczymy materiały prezentacyjne lub przeprowadzimy prezentację w siedzibie Państwa firmy.
Zostaw zgłoszenie, a skontaktujemy się z Państwem w ciągu 24 godzin.
Wir stellen Ihnen gerne Präsentationsmaterial zur Verfügung oder führen eine Vor-Ort-Präsentation in Ihrem Unternehmen durch.
Hinterlassen Sie eine Anfrage, und wir werden uns innerhalb von 24 Stunden bei Ihnen melden.
Haben Sie Fragen?
Kontaktieren Sie uns, und wir werden Ihnen alle Informationen zur Verfügung stellen.
Leave your contacts and you will receive an efficiency calculation shortly, but sometimes it can take up to 12 hours.